Integrated Inspection, Counting and Packaging Machine

What This Machine Does

Inspected parts usually move to a separate packing station. Shengyi New Material (Huzhou) Co., Ltd.'s integrated machine combines inspection with a counting function, so parts flow from quality control straight to a counted batch ready for packing - a single station with no hand-off between QC and packing. Configuration facts are on the integrated packaging machine page (/products/integrated-packaging-machine).

Key Specifications at a Glance

• Machine size: 1200 x 1680 x 1880 mm.

• Inspection targets: Precision hardware, rubber seals, sealing plugs, medical accessories, automotive parts, electronic components, magnetic materials, food, ceramics, jewelry, buttons, plastics.

• Dimension range: OD 6-80 mm, thickness 0.5-40 mm (customizable).

• Camera configuration: 1-8 cameras for full appearance and dimensional inspection.

• Dimensional checks: ID, OD, wire diameter.

• Visual checks: Short shots, pits, blocked holes, cracks, damage, burrs, mold residue, flow marks, impurities, scratches, dents, deformation, discoloration, color variation, material mixing, contamination.

• Glass turntable: 650 mm (larger customizable).

• Repeatability: +/- 0.01 mm.

• Efficiency: 120-840 pcs/min (depends on product size, actual feeding and camera count).

All specifications above come from the Shengyi New Material (Huzhou) Co., Ltd. machine brochure and are confirmed per configuration at quotation.

Why Merge Inspection and Packing

Hand-offs between stations are where counts drift, batches mix and parts get damaged. For lines that currently run inspection, counting and packing as separate stations, merging them into one can mean fewer operator touchpoints, depending on how the line is staffed today.

How Counting Feeds the Packing Stage

The counting function counts inspected parts into the batch you pack: the batch quantity, pouch or box format and the switch-over procedure between batches are confirmed with our engineers at quotation. Ask how NG parts are diverted before counting, so rejects never enter a counted batch.

Parts That Fit (and What Does Not)

The brochure scope is small parts in OD 6-80 mm and thickness 0.5-40 mm. Parts near the 80 mm upper limit or the 0.5 mm thickness floor bring feeding questions - confirm them on samples rather than assuming a fit. The same families apply as the counting and weighing machine (/posts/visual-counting-weighing-machine), with dimensional inspection added.

What the Cameras Check

The 1-8 camera range scales with your defect list: fewer cameras for a focused set, more for full appearance plus ID, OD and wire-diameter measurement. Typical checks include short shots, pits, cracks, burrs, scratches and material mixing, among the full list in the specifications above. If you are still deciding which defects matter, start with how to define OK/NG defect criteria (/posts/defining-defects-ai-visual-inspection).

How It Compares with Other Machines

The counting and weighing machine counts and weighs but does not inspect appearance. The HZXX-JC01 standard model (/posts/hzxx-jc01-single-table-inspection-machine) inspects but has no counting or packing function listed. This machine is the merged option: inspection plus batch counting at one station.

Throughput and Repeatability

Per the brochure, efficiency is 120-840 pcs/min depending on product size, actual feeding and camera count, with repeatability of +/- 0.01 mm. Your realistic throughput depends on how many cameras your defect list needs - confirm it on samples at quotation rather than planning around the top of the range.

What to Prepare Before You Ask for a Quote

Prepare: the parts you inspect and pack, the batch sizes, your packaging format, and the defect types you must catch. Samples of good, bad and borderline parts let the factory confirm the camera count and counting configuration for your line.

Frequently Asked Questions

Which parts does it cover? Small parts in OD 6-80 mm and thickness 0.5-40 mm - precision hardware, rubber seals, sealing plugs, medical accessories, electronic components and more, per the brochure's list.

How is the batch quantity configured? The batch quantity, pouch or box format and batch switch-over procedure are confirmed with our engineers at quotation, against your packing format.

Does it pack automatically? The machine counts inspected parts into batches ready for packing; whether pouch or box filling is automated in the same station is confirmed with our engineers at quotation.

Next Step

Send the parts you inspect and pack, plus the batch sizes. We propose the camera count and counting configuration for your line. Contact the team (/contact-us) - Monica (+86 138 5726 5705) or Arya (+86 173 2430 9735), or email monica@aivisioncheck.com.